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|
Seventy-six years of D-76
|
|---|
A class of fine grain developers best represented by the Eastman D-76
developer is discussed, with its chemistry, variants and techniques.
1. Origin of D-76
The original D-76 formula was invented by Capstaff in 1926, described
in a booklet published by Kodak announcing a new duplicating film
(Eastman Kodak 1927). The formula is also decribed in Dundon et
al. (1930).
D-76 was innovative because of a few factors. It was probably the
first developer to be formulated based on scientific data. Specifically,
combination of 2g/L of metol and 5g/L of hydroquinone was found to
maximize synergistic "superadditivity" effect near the pH of 8.5, with
the films of the time. D-76 was also innovative because it used borate
buffer to maintain the pH of about 8.5, which is considerably lower than a
typical developer from pre-1930 era. One practical consequence was
that D-76 provided rather consistent development with clean working
solution with excellent granularity and overall image quality. This
lead to scientific studies of development at conditions similar to
D-76. Some of the well known studies are Carlton and Crabtree (1929),
Moyse and White (1929).
2. Variants of D-76
Since D-76 was such a good developer, which gained popularity among
motion picture industry, some manufacturers adopted D-76 in their
formulary. For example, Ilford ID-11 is identical to D-76, both in
published form. However, as more data became available to
photographic chemists, variants of D-76 appeared with fine tuning for
each user's applications. Such modifications can be categorized in a
few types.
- Addition of potassium bromide in a range from 0.3g/L to 1.0g/L.
- Amount of sodium sulfite reduced to about 70g/L to 80g/L.
- Adjustment of borate compounds to improve the buffering property.
- Slight reduction of developing agents, or change of metol/hydroquinone ratio.
- Replacing or omitting metol, hydroquinone or both.
The motivation behind (1) is quite simple. D-76 gives rather high fog
density when used fresh, and this often leads to lower shadow
contrast. It was emprically known by many darkroom workers that
previously used D-76 gave lower fog and improved shadow contrast, and
one classic technique was to mix previously used D-76 and fresh D-76
at a certain ratio. Slight addition of potassium bromide provides the
same benefit, but with consistency. Examples are Kodak D-96, AGFA 17,
Fujifilm FD-122, Konica SD-20, and Konica SD-28.
Study by W. E. Lee showed that the rate of solution of silver
iodobromide (solvent effect) in sodium sulfite solution is maximum at
a concentration of about 0.6M or 75g/L, and this maximum became more
pronounced as some potassium bromide was present. Some addition of
bromide initially somewhat reduced the solvent effect, but when
certain amount of bromide is added, solvent effect was actually
increased compared to the case without bromide. Therefore, some
formulae adopted this sulfite concentration. Example is Kodak D-96 and
AGFA 17.
Original D-76 used 2.0g/L of borax as the buffering agent. This
provides reasonable buffering effect if the fresh solution is to be
used undiluted, but the pH drops slightly due to development and
aerial oxidation. On the other hand, a development reaction product of
hydroquinone reacts with sulfite, which causes the pH to
increase. This is known to increase contrast of the developer as it is
stored unused before use. Therefore, the pH and thereby the activity
level of D-76 can disadvantageously decrease or increase depending on
the factors of development and storage.
Efforts were made to solve this pH fluctuation problem by increasing
the buffering capacity of the solution. It can be done by simply
increasing the amount of borax, as in Kodak D-96. However, a better
approach is seen in Kodak D-76d and Konica SD-28, in which they used
8g/L of borax and 8g/L of boric acid.1
The design objective of developer formulation is very often to
maximize the development action with given amount of chemical, and
this is apparent in D-76 formulation. However, if this objective is
slightly relaxed, the ratio can be modified to achieve certain image
quality. Examples are Kodak D-96 (1.5g/L metol, 1.5g/L hydroquinone)
and Fujifilm FD-122 (2.5g/L metol, 2.5g/L hydroquinone). Also,
hydroquinone in D-76 is not absolutely necessary, and in some cases it
is omitted. Examples are Kodak D-89, which used 3g/L of metol with no
hydroquinone. Grant Haist suggested omission of hydroquinone in D-76,
and this is recently advocated by Anchell and Troop (1998) as a
standard practice. This version is customary called D-76H though it
has never been an official name.
In 1940, Ilford chemists Kendal first published photographic use of
1-phenyl-3-pyrazolidone (Phenidone or Phenidone A), which was found to
be more potent than metol when used in conjunction with
hydroquinone. However, practical use of this developing agent had to
wait until 1953, when phenidone was made commercially available
through economically viable preparation method. See Mason (1965) for
advancement of phenidone during this period. Some of newly introduced
Ilford developers were similar to D-76 formulation except phenidone
replaced the metol. Only a small fraction of phenidone is needed
compared to metol to obtain comparable results. Examples are Ilford
ID-68 and Ilford Replenishing Developer (Microphen).
Hydroquinone is a widely used reductant in industries. It is
relatively stable as a reductant of the kind, inexpensive and
chemically well studied. However, it is not the most desirable
developing agent from image quality point of view, for medium-low
contrast pictorial photography. Hydroquinone also imposes moderately
high environmental damage, and it renders moderate toxicity to
microorganisms. Therefore, industry has been motivated to substitute
this compound with other reductants. Incidentally, ascorbic acid and
its isomers have been known as a developing agent since ca. 1930, but
its practical application had been extremely limited, because it is
very challenging to formulate a developer that is stable enough for
practical use outside research laboratories.
High volume processing industries such as biomedical imaging (electron
microscopy, X-ray, etc.) and graphics art processing (killed by
digital technilogy before 21st century) were two of the first targeted
markets for ascorbate based developers. These applications usually
favor high contrast image of hydroquinone, but ascorbic acid tends to
provide lower contrast, especially in absence of other
contrast-increasing techniques. Therefore, ascorbate developers are
often inferior or comparable at best to hydroquinone for those
applications. Ascorbic acid has been used in a photographic print
developer, AGFA Neutol Plus.
One recent example of application of ascorbate to photographic
developers is Eastman Kodak's XTOL developer, where sodium
isoascorbate is used with a phenidone derivative Dimezone. Ascorbate
based developers are also adopted in motion picture processing
industry (Kodak D-96A) although it appears that this formula is no
longer recommended by Kodak. Although not much is disclosed about
Fujidol E, this developer also contains sodium isoascorbate. Several
U.S. and Japanese patents are granted for photographic developers that
use ascorbates in lieu of hydroquinone. Many are aimed at high
contrast medical/graphic imaging, and many suffer from the problem
that the solution is unstable. A separate
article on ascorbate developers is found on this site.
3. Two bath versions
In a similar style and coverage of Carlton and Crabtree paper,
Crabtree et al. (1933) investigated a range of two-bath
developers that are otherwise similar to D-76. They were pursuing
an alternative to replenished D-76 that could deliver consistent
result. Among a range of formulae they tested, they found that most
satisfactory result was obtained from developers of the following
type: the first bath contained all the developing agents and sodium
sulfite; the second bath contained alkaline agent and some
sulfite. This is the type of two-bath developers that are discussed in
the recent book by Anchell and Troop (1998).
Crabtree et al. (1933) also tested two other types of
developers. One was such that: both baths contained developing
agents. Another was that: both baths were of identical composition,
analogous to Kodak's recommendation of two-bath fixation
procedure. Apparently, the idea of using multiple stages of developing
baths was known at that time, and they cited von Joanovich's 1907
papers, Dundon et al.'s 1930 paper, and Knapp's 1932 paper.
The reason Crabtree et al.'s (1933) discussion preferred the
class of developers where only first bath contained developing agents
was that (1) this type of developers provided almost constant contrast
over a wide range of time of development, and (2) the exhaustion of
the chemical was very slow, comparable to one-bath D-76 with top-up
replenishment technique. They tested this class of developers closely
with Eastman motion picture supersensitive panchromatic negative
film. The battery of developers they tested included what are called
"divided D-76" or "D-23 with alkaline afterbath" in today's
literature. These developers yielded contrast ranging from 0.55 to
0.7, depending on the solution and time of processing. The pH of the
first bath was in a range from 7.3 to 7.8, and that of the second bath
from 8.4 to 12.0. Many developers produced little contrast increase
after 2 minutes in the second bath, especially with high pH in the
second bath. With more active second bath, slight increase of speed
was observed, but they noted that "the increase was not great enough
to be noticeable in camera exposures."
Perhaps one of the most frequently mentioned property of two bath
developers by some darkroom workers today is that the two bath method
gives compensating effect. Crabtree et al. compared one-bath
D-76 and a two-bath variant vis-a-vis and noted that "the strips
treated in the two-bath developer (formula 13) showed a suggestion of
a shoulder at the upper end of the curve while those treated in the
D-76 developer were perfectly straight. However, [...], it would
require more than eight times the normal exposure before this effect
could be detected in a picture negative. For this reason, the slight
loss in latitude is of very little practical importance." Regardless
of viewing compensating effect as a positive or negative effect,
Crabtree et al.'s result concludes that the difference is
practically negligible.
One thing to note in interpreting their study is that they used
Eastman motion picture supersensitive panchromatic negative film,
which is quite different from today's medium speed films. With
today's films, two-bath method probably imposes more limitation on
control than providing useful consistency, unless very low contrast is
desired.
There are a couple of interesting observations in Crabtree et
al. (1933). They tried to minimize development that takes place in
the first bath by adding a few agents in the first bath. Sodium
sulfate reduces swelling of the gelatin support, thus reduces the
amount of developer held by the gelatin matrix. However, addition of
sulfate limited the solubility of metol, and metol eventually
precipitated out as sulfate was increased. Naturally, they tried other
route to this goal, and found that glycerin and sucrose (cane sugar)
retarded development in the first bath. The mechanism in which the
development was retarded is not described.
4. Products
Eastman Kodak D-76. This is said to be a modified version similar
to D-76d. Comes in one package dry powder.
Ilford ID-11. This is said to be almost identical to the published
form of ID-11. Comes in two packages dry powder.
Phenidone varieties: Ilford Microphen, Ilford Ilfotec DD-X.
Ascorbate varieties: Kodak XTOL, Fujifilm Fujidol E.
5. Formulary
Because there are many published formulae that are identical or
almost identical to D-76, similarity is often more emphasized than
individual modifications. In this article, I included formulae that
made one distinct step away from D-76 but share the same principle to be
considered members of D-76 family.
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|
| KODAK Developer D-76 |
| | D-76 (developer) | D-76R (replenisher) |
| metol | 2.0g | 3.0g |
| hydroquinone | 5.0g | 7.5g |
| sodium sulfite (anhydrous) | 100g | 100g |
| borax (decahydrate) | 2.0g | 20.0g |
| water to make | 1 liter | 1 liter |
| | | |
| target pH (at 25°C , ± 0.05) | 8.50 (unpublished) | unknown |
| specific gravity (at 25°C , ± 0.003) | unknown | 1.091 |
|
Ilford ID-11 in published form is identical to D-76.
D-76R was originally presented as top up replenisher for D-76, at a
rate of 22.2ml to 29.6 ml per 80 sq. in. of film processed. This
original replenishing method is found in Kodak publication J-78.
A developer whose formula is identical to D-76R was used especially
when rapid processing or push processing was desired. There is also
D-76F, whose formula is identical to D-76 except the borax is
increased to 20g/L. D-76F takes about a half of the developing time
necessary with D-76. It is also said that using 20g/L of sodium
metaborate (Kodalk) in place of borax would requier half the
developing time of the borax version, and thus 1/4 the developing time
of original D-76 processing time. However, these approximate guide are
quoted from old literatures. If you desire to use these modifications,
testing with your intended material is almost necessary for successful
results.
DK-76 is a version of D-76 where the borax is substituted with
sodium metaborate or "Kodalk."
D-76c is a low contrast developer intended for metalographic and
spectrographic plates. D-76c contains 0.25g/L potassium bromide and
10mg/L of potassium iodide in addition to straight D-76. One reason
for the addition of iodide is said to suppress abrasion marks.
|
|
| Kodak D-76b |
| | D-76b |
| metol | 2.75g |
| hydroquinone | 2.75g |
| sodium sulfite (anhydrous) | 100g |
| borax (decahydrate) | 2.5g |
| water to make | 1 liter |
|
D-76b is a low contrast developer intended for motion picture
variable density sound track processing, where softer contrast than
D-76 was desired.
|
|
|
|
| Kodak D-103 |
| | D-103 |
| metol | 2.0g |
| hydroquinone | 5.0g |
| sodium sulfite (anhydrous) | 100g |
| borax (decahydrate) | 1.0g |
| boric acid (crystalline) | 15.0g |
| potassium bromide | 0.125g |
| water to make | 1 liter |
|
D-103 is a developer intended for small scale development of
variable density sound negatives. According to Richard Knoppow, this
developer was probably meant for making test negatives for evaluation
purposes in the sound recording department. See Appendix for
details of technical requirements of sound track processing.
|
|
|
|
| Kodak D-76d |
| | D-76d (developer) | "optional replenisher" |
| metol | 2.0g | 2.2g) |
| hydroquinone | 5.0g | 5.4g |
| sodium sulfite (anhydrous) | 100g | 100g |
| borax (decahydrate) | 8.0g | 10.0g |
| boric acid (crystalline) | 8.0g | 6.7g |
| water to make | 1 liter | 1 liter |
| | | |
| target pH (at 25°C , ± 0.05) | 8.50 | unpublished |
| specific gravity (at 25°C , ± 0.003) | 1.078 | 1.080 (unpublished) |
|
D-76d is a buffered version of D-76 which provides almost
identical result when used undiluted with slow to medium speed
films. Slight deviation may be observed if used diluted or with higher
speed films. Packaged D-76 products are considered to be much closer
to this composition than original D-76 of 1927.
The "optional replenisher" is a new replenishing method suggested by
Kodak, as recommended in their publication O-3. They instruct to make
the "optional replenisher" by mixing 5 parts of D-76 and 1 part of
D-76R, both packaged versions sold in Kodak label. Based on MSDS
information, it is assumed that packaged D-76 is practically identical
to D-76d, and D-76R is unchanged from its original form. Based on this
assumption, the composition of "optional replenisher" was obtained as
shown above. To best of my knowledge, no direct formula for the
"optional replenisher" was published in any official Kodak
publication.
This "optional replenisher" is used at a rate of 70 ml per 80
sq. in. of film. This replenishing method is less economical than
original use of D-76R, but it provides excellent image quality with
consistency, even in small scale processing. For more details, consult
Kodak publication O-3.
|
|
|
|
| Konica SD-28 |
| hydroquinone | 5.0g |
| metol | 2.0g |
| borax | 8.0g |
| boric acid | 8.0g |
| potassium bromide | 0.4g |
| sodium sulfite | 100g |
| water to make | 1 liter |
| |
| target pH (at 25°C , ± 0.05) | 8.50 (unpublished) |
|
This is identical to D-76d except it adds 0.4g of potassium
bromide. This addition would slow down the development by 10 to 20%,
but the fog level and the shadow contrast are improved.
|
|
|
|
| Fujifilm FD-122 |
| hydroquinone | 2.5g |
| metol | 2.5g |
| sodium metaborate | 2.0g |
| potassium bromide | 0.5g |
| sodium sulfite | 100g |
| water to make | 1 liter |
|
This developer is quite similar to D-76b, the variable density
soundtrack developer. However, FD-122 was intended for sill images of
pictorial quality.
|
|
|
|
| Konica SD-20 |
| hydroquinone | 3.0g |
| metol | 1.5g |
| sodium metaborate | 2.0g |
| potassium bromide | 0.5g |
| sodium sulfite | 100g |
| water to make | 1 liter |
|
|
|
| AGFA-Ansco 17 |
| | AGFA 17 (developer) | 17A (replenisher) |
| metol | 1.5g | 2.2g |
| sodium sulfite (anhydrous) | 80g | 80g |
| hydroquinone | 3.0g | 4.5g |
| borax (decahydrate) | 3.0g | 18.0g |
| potassium bromide | 0.5g | --- |
| water to make | 1 liter | 1 liter |
|
This is AGFA's D-76 counterpart for still photography, but it is
similar to Kodak's D-96, the standard developer in motion picture
industry.
|
|
|
|
| (from Kodak Publication H-24 Module 15)
|
| | D-96 (developer) | D-96R (replenisher) |
| metol | 1.5g | 2.0g |
| sodium sulfite (anhydrous) | 75g | 80g |
| hydroquinone | 1.5g | 2.0g |
| borax (decahydrate) | 4.5g | 5.0g |
| potassium bromide | 0.4g | --- |
| water to make | 1 liter | 1 liter |
| |
| target pH (at 25°C , ± 0.05) | 8.62 | 8.72 |
| specific gravity (at 25 °C, ± 0.003) | 1.069 | 1.074 |
|
Suggested replenishment rate varies. For Eastman Fine Grain
Duplicating Panchromatic Negative Film 5234/7234 in 35mm format, the
rate of 1,250 ml per 100 feet is specified.
|
|
|
|
| Developer D-96A |
| | D-96A2 |
| metol | 1.5g |
| sodium sulfite (anhydrous) | 75g |
| L-ascorbic acid | 2.0g |
| borax (decahydrate) | 4.5g |
| potassium bromide | 0.4g |
| calgon | 1.0g |
| water to make | 1 liter |
|
This developer works at comparable development times to D-96, but at a
lower pH. Granularity and sharpness is somewhat enhanced.
|
|
This formula does not seem to be widely promoted by Kodak. My
speculation is that users had troubles similar to defective
development observed with XTOL, and Kodak no longer lists this
formula. Discussions on improving stability of ascorbate developer is
found in a separate article.
|
|
| Kodak D-89 |
| | D-89 |
| metol | 3.0g |
| sodium sulfite (anhydrous) | 100g |
| borax (decahydrate) | 5.0g |
| pinacryptol green 1:500 | 5 ml |
| water to make | 1 liter |
|
This is a very simple and effective developer, if pinacryptol
green is substituted with 0.5g of potassium bromide.
|
|
|
|
| "D-76H" |
| | "D-76H" |
| metol | 2.5g |
| sodium sulfite (anhydrous) | 100g |
| borax (decahydrate) | 2.0g |
| water to make | 1 liter |
| |
| target pH (at 25 °C, ± 0.05) | 8.53 (unpublished) |
|
This is an unofficial variant of D-76, which omits hydroquinone
and increases metol by 0.5g. This is promoted by Anchell and Troop
(1998) who credit the idea to Grant Haist. This composition precludes
the increased contrast of original D-76 during storage, but it does
not prolong the shelf life from original D-76. However, use of this
developer does not discharge hydroquinone to waste water. This formula
is recommended for one shot use at 1+1 dilution, or repeated
development up to 8 counts of 80 sq. in. of film per liter of stock
strengh solution through reuse with increased processing time (10 to
15% increase after each roll). Reused solution should be kept for no
more than two weeks as decreased activity may be detected.
|
|
6. Techniques
D-76 stock solution is a surprizingly good match with conventional
films. For example, Plus-X at EI 80 developed in fresh undiluted D-76 for
7 minutes provides excellent image with almost invisible grains even
at 13x magnification.
However, D-76 does not pull out excellent sharpness from some of
tabular grain films, notably T-MAX 100, and good highlight is often
difficult to obtain with T-MAX 400.
Very often, D-76 diluted 1+1 is suggested for one shot use. This
is often said to improve sharpness at the expense of slight increase
of granularity. However, I think the sharpness increase is very small, and
grain increase may not warrant the dilution. It is also more economical
to use stock solution, with careful reusing or replenishment.
Use of D-76R or D-76F as a push developer has been propsed in the
past, especially with Tri-X film. Such developers are more effective
for normal development of tabular grain films in diluted form,
particularly if hydroquinone is left out. Also, phenidone developers
are found to be effective in increasing the real film speed.
D-76 forms some cloudy substance in the solution as it gets very
slowly oxidized. This is mostly metol precipitation promoted by
increased sulfate ion in the solution. Sulfate ion arise through slow
aerial oxidation of sodium sulfite in alkaline solution. This loss of
sulfite may also result in slightly (but visibly) increased
granularity.
D-76 may become contrasty as it is used at an elevated
temperature. This is because the activity of hydroquinone increases
more rapidly than that of metol as the temperature is
raised. Therefore, I strongly recommend to process at 20°C, or at least
in the range from 18°C to 22°C, but no higher.
7. Practical recommendations
For those who use only packaged developers. Use Kodak D-76 stock
strength with D-76R in the modified replenishing method (optional
replenisher) recently suggested by Kodak, instead of original
instruction for D-76R. This provides the best image quality,
consistency and economy out of D-76 with conventional technology films
and Delta 400.
Alternatively, XTOL developer stock strenghth, replenished, provides
excellent image quality. However, there is a debate as to adapting
XTOL in darkroom proecss because of high incidence of failure
reported. My recommendation for XTOL users is to use (1) purified
water free of calcium, magnesium, iron, copper, manganese, and any
other mineral; (2) avoid contact of the solution with any metallic
apparatus; (3) avoid direct sunlight from prepared solution.
For those who mix developers from raw chemicals. Many small
improvements made to D-76 are optimized for older materials, and they
are often for motion picture applications, as seen in examples
above. This is my recommendation, which consolidates all the rational
updates to D-76, with some fine tuning. Processing time is
roughly comparable to D-76 1+1.
|
|
| DS-8 |
| | developer | replenisher |
| metol | 1.5g | 1.7g |
| boric acid (crystalline) | 4.0g | 3.8g |
| borax (decahydrate) | 4.0g | 4.4g |
| sodium sulfite (anhydrous) | 75g | 75g |
| potassium bromide | 0.5g | --- |
| water to make | 1 liter | 1 liter |
| |
| target pH (at 25°C, ±0.05) | 8.50 | 8.55 |
|
Replenish by bleed method, at 120 ml per 80 sq. in. of film
processed.
|
|
For XTOL type developer, DS-10 attempted to provide increased
robustness to XTOL developer, with excellent fine grain property and
sharpness. Formula and detailed information for DS-10 are found in
Film developer recommendation.
8. References
Anchell, S. G. and Troop, B. 1998. "The film developing cookbook,"
Boston:Focal Press.
Carlton, H. C. and Crabtree, J. I. 1929. "Some properties of
fine-grain developers for motion picture film," Trans. of the
Society of Motion Picture Engineers, XIII, 406ff.
Crabtree, J. I., Parker, H. and Russell, H. D. 1933. "Some
properties of two-bath developers for motion picture film," J. of
the Society of of Motion Picture Engineers,21, 21--53.
Dundon, M. L., Brown, G. H. and Capstaff, J. G. 1930. J. Soc. Motion
Picture and Television Enginners, 14, 389.
Eastman Kodak Company. 1927. "Eastman duplicating film," 2nd ed.,
Rochester:Eastman Kodak Company.
Eastman Kodak Company. 2002. "Black-and-white tips and techniques
for darkroom enthusiasts", Publication O-3, Minor revision in Feb
2002, Rochester:Eastman Kodak Company.
Germain's "Darkroom Formulary and Handbook" published in 1940.
Haist, G. Modern photographic processing, Vol 1 and Vol 2. Wiley.
Henry, R. J. 1988. Controls in black-and-white photography, 2nd
ed. Boston: Focal Press.
Mason, L. F. A. 1965. "Role of phenidone in modern processing,"
J. of Photogr. Sci., 13, 205--209.
Moyse, H. W. and White, D. R. 1929. "Borax developer
characteristics" Transactions of the Society of Motion Picture
Engineers, XIII, 445ff.
9. Appendix: Motion picture processing
Since much of the original development as well as subsequent
research of D-76 type developers was motivated by motion picture
industry, it is of interest to note the technical requirements of
motion picture processing, with emphasis on the difference from
pictorial photography. Richard Knoppow contributed much of the
knowledge presented in this section.
The first successful sound motion picture was The Jazz Singer
released in 1926, by Warner Brothers. There had been attempts at sound
pictures before but none had any box office success.
The Warner Vitaphone system, used for this picture, was a
sound-on-disk system using 16" records running at 33-1/3rd
RPM. Those familiar with old time broadcast transcriptions
will recognize that these were essentially identical.
During the time that this system was being developed several
sound-on-film systems were also being researched. Without going
into detail the main ones to reach the market were the Fox Film
Company's Movietone system and systems by Western Electric (worked out
at Bell Laboratories) and RCA. The RCA system, called Photophone, was
developed many years before at General Electric's research laboratory.
The sound-on-disk system used by Warners had a number of
drawbacks. For one, if the film broke and had to be spliced it was no
longer possible to keep the record in synchrony with the
picture. Another major problem was the short life of the
discs. Warners had decided to make the system as cheap for theaters as
possible. As a result the needles for the reproducer were coarsly
shaped steel points. Some abrasive was included in the pressing
material to grind the needle to shape as the record played. Because
the groove velocity becomes larger at the outside of the record making
the quality a little better there Vitaphone discs were recorded from
the inside out, the reverse of most phonograph records. This was an
attempt to compensate for the wear. The records had a life of about
one play, but of course were run until they either wouldn't play any
more or sounded so bad no one could stand it. In any case, the system
did not last long. The last sound-on-disc movie was released in 1931
(the same year the last silent movie was released) but the industry
had long before begun to release films with both types of track where
disc was used.
There are two types of sound tracks: variable density and
variable area, more properly called variable width. Western
Electric and Fox-Case Movietone used variable density tracks, RCA used
variable area tracks.
It was soon discovered that the contol over development and printing
for sound was much more critical than for picture. At first it was
thought that the variable area system was independant of sensitometry,
the track was either black or clear. In fact, both types of track
require very close control if distortion is to be kept low.
One problem with sound tracks is that the release print contrast is
pretty much dictated by the picture requirements. It is not quite
right for either type of track. One result is the need to develop
density negatives to rather low contrast. OTHO, variable area sound
tracks require very high contrast. The compromise is to print picture
negatives at a gamma of about 2.0 or a little higher. (Picture
negative is generally developed to around 0.6.)
While it was first thought that the ideal system for density sound was
to have a linear transfer, i.e., an overall gamma of 1.0 on the print,
it turned out that sensitometric testing didn't work very well for
either system. The bete-noir is image spread due to irradiation in the
emulsion. This spreading out of the image causes distortion of a
rather unpleasant nature, especially for area tracks. The solution
arrived at by both Western Electric and RCA was to use a special test
signal, known as a cross-modulation or intermodulation test. The two
companies have somewhat different approaches to the test but they both
work the same way. A test negative is run though the sound recorder
and printed at varous steps of exposure (by controlling lamp
voltage). Several tests are made the negatives are developed and sent
to the laboratory making the prints. The tests are printed and the
prints are played back using an analyser to measure the distortion. At
some combination of exposure and development the sound negative will
be right to just cancel the opposite going distorion in the print. In
the old days this could be done fairly easily but is a problem now
because of the very high volume of material going through the
processing machines.
In addition to cancelling distortion the recording film must have very
fine grain. Grain shows up as background noise. It is also necessary
to maximize the resolution of the film and reduce edge effects as much
as possible. 35mm film moves at 18 inches per second. Sound tracks
generally must record up to about 8kHz, so the resolution must be very
good. Edge effects tend to cause distortion and to limit
resolution. Films used for sound negatives tended to have thin
emulsions but, in the early days, all sorts of tricks were used to try
to confine the image near the surface of the film, at least on the
negative. One method was to dye the emulsion yellow. Because sound
recording film is blue sensitive the dye prevented the image from
progressing very far into the emulsion. Another method used for a time
was the employment of untra-violet recording lamps. This had only
moderate success due to the low level of brightness available from the
lamps and other problems.
A number of special developers were devised to meet the ideal
conditions for sound negatives of various types. Density negatives
had to be recorded at low contrast and area negatives at high
contrast. Actually, two kinds of films were used. Density negatives
were recorded on special low-contrast film, area negatives were often
recorde on release printing film.
The control needed to insure consistent quality was one of the
features that made sound unwelcome to the old silent picture
cameramen. They were used to being able to have camera negatives
processed to their specification and to have the prints developed to
make those negatives look best.
The very tight requirements of sound meant that release prints had to
be developed all the same so any variation in scene contrast would
have to be done by careful exposure and development of the camera
original or else the use of a duplicating negative (big loss in quality).
At the time D-76 was anounced (1927) most negative development was
done manually on rack-and-tank systems. These consisted in a sort of
open barrel shaped rack on which the film was wound. It was dipped
into a tank containing the developer and rotated. The system works
fairly well for relatively small amounts of film but is far from as
controllable as the automatic machines which soon followed the
introduction of sound.
The sound track of modern color films are developed by an "applicator"
meaning sound and picture are applied different developers. Applicator
is a roller device which applies the developer in the form of a
viscous paste. The reason for this is that, at least for older types
of sound playback heads, silver tracks must be used. The photocells in
these machines are very sensitive to infra-red light. Most dyes used
in color films are transparent to IR, so dye tracks are very low level
and very noisy.
Both Movietone and Vitaphone were victims of the patent monopolies at
RCA and AT&T. As soon as it became apparent that sound motion pictures
were money makers the two companies insisted on all studios
contracting for full licenses to use the recording systems. Since
Warners and Fox wanted only vacuum tube and some circuit rights in
order to continue using their own equipment, they were forced to adopt
either the Western Electric or RCA systems because there was no
economic reason not to.
But I am not sure if either would have survived anyway. Certainly
sound-on-disc would not have, it was a temporary makeshift to begin
with. Fox Movietone used a glow tube, called an "Aeolight" for
recording. This used a ceasium arc to provide a variable intensity
souce. This is actually a very good method of recording, but the light
output of the lamp was too low so recordings had to be made on the toe
of the film resulting in rather high noise. I suspect, that if
research had continued on the Aeolight this problem would eventually
have been solved.
With digital discs, we are back to using double system, sound on disc
again. The playback system stores about seven seconds of sound so
that a quite large gap in the film can be compensated for. A very
cleaver system
I've left out more than I've put in; the history is very
extensive. Photogrpahic sound recording is important because it led to
a lot of scientific research into emulsions and the nature of the
image which have been beneficial in other kinds of photography.
I had the great privilege of knowing Dr. John Frayne, one of the Bell
Labs researchers and a pioneer in sound recording. Dr. Frayne also
helped develop the Western Electric 3-D cutter head used for stereo
recordings. I got a lot of inside stuff from him.
Dr. Frayne died several years ago. He received a lifetime achievment
Oscar from the motion picture academy toward the end of his life. I
got to hold it for a minute.:-) Beside being a thorobread researcher
he was a wonderful and very generous man.
Notes
1 Some formulae used sodium
metaborate, also known as Kodak balanced alkali or Kodalk, in place of
borax as the buffering agent. Examples are Kodak DK-76, Fujifilm
FD-122, and Konica SD-20. However, sodium metaborate alone is a poorer
buffering agent than borax.(back)
2 based on Anchell and Troop 1998. Original source unverified(back)
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